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Formation
The company was formed on
February 2, 1999 with necessary
set up to manufacture High Speed
Steel Gear Cutting Tools and
Broaches.
Management
The Directors of the company
have sufficient experience and
technical trained personnel
quite conversant with the
product.
Team
A group of highly dedicated and
experienced employees form a
dynamic team to take up normal
as well as challenging jobs in
the manufacture of Gear Cutting
Tools, Broaches and Allied
Products.
Product
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Full range of
product contains the
following: |
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Broaches |
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Class 'A' & Class
'AA' Gear Hobs |
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Gear Shaving Cutters |
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Gear Shaper Cutters |
|
Gear Chamfering
Cutters |
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Gear Deburring
Cutters |
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Master Gears |
|
Profile Relieved
Milling Cutters |
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Side & Face Milling
Cutters |
|
Metal Slitting Saws |
|
Splined Mandrels and
Spline Plug Gauges |
|
Bore & Shank Type
Milling Cutters to
Standard as well as
to customer's
drawings and
specifications. |
Process
Each Cutting Tool is accompanied
by process data sheet and each
process is followed by stage
inspection.
Special Features
Each Cutting Tool thus
manufactured is heat treated by
SALT-BATH process which is one
of the best methods. It ensures
uniform and deep heating, better
structure and better Tool life.
Standards
The standards followed are BIS,
BS, DIN, ASA, JIS and GOST etc.
as per customer’s choice and
specification.
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Material Procurement
The raw material
is either imported from Austria
or Japan or is procured from
Powmex Steel Limited set up in
collaboration with Boehler
Steels Limited, Vienna Austria
world leaders in special Steels.
Material Identification
The stored raw
materials are identified by
color code by applying colors on
the face as well as length of
stored material.
Shelf Life
The raw material
is stored in iron racks. Since
the inventory of the material is
maximum three months there is no
need for any measures for
control of shelf life etc. Prior
to finishing tools are sand
blasted to remove any rusting
agents. After grinding and
finishing tools are applied rust
preventives and are securely
packed in polythene bags and
cardboard boxes.
Calibration
Periodic
Calibration of the measuring
instruments and testing
equipments is done as per BIS
with the help of master gauges
and meters or from some outside
agencies.
Process Control (Heat Treatment)
The temperature
of the heat treatment furnace is
being controlled with the help
of Digital Temperature
indicators and controllers,
infrared type pyrometer, optical
pyrometer and thermocouples.
Internal Inspection
The inspection of
the tool to be produced is being
done at every stage of machining
by keeping necessary Finishing /
Grinding margins and expansion
tolerances during heat
treatment. After heat treatment
the tools are ground to close
tolerances as per standard
specifications or as per
specific requirement of the
customer as per drawings etc.
Maintenance of Quality Records
The maintenance of quality
records for special as well as
standard tools manufactured as
per customers drawing and
specifications is being
maintained by preparing drawings
and by keeping a record of the
same by giving specific job /
reference number to facilitate
repeated orders. |