Super Hobs & Broaches Super Hobs & Broaches - Manufacturers of Quality Gear Cutting Tools & Broaches  

 
The Company

Formation
The company was formed on February 2, 1999 with necessary set up to manufacture High Speed Steel Gear Cutting Tools and Broaches.

Management
The Directors of the company have sufficient experience and technical trained personnel quite conversant with the product.

Team
A group of highly dedicated and experienced employees form a dynamic team to take up normal as well as challenging jobs in the manufacture of Gear Cutting Tools, Broaches and Allied Products.

Product

Full range of product contains the following:
Broaches
Class 'A' & Class 'AA' Gear Hobs
Gear Shaving Cutters
Gear Shaper Cutters
Gear Chamfering Cutters
Gear Deburring Cutters
Master Gears
Profile Relieved Milling Cutters
Side & Face Milling Cutters
Metal Slitting Saws
Splined Mandrels and Spline Plug Gauges
Bore & Shank Type Milling Cutters to Standard as well as to customer's drawings and specifications.

Process
Each Cutting Tool is accompanied by process data sheet and each process is followed by stage inspection.

Special Features
Each Cutting Tool thus manufactured is heat treated by SALT-BATH process which is one of the best methods. It ensures uniform and deep heating, better structure and better Tool life.

Standards
The standards followed are BIS, BS, DIN, ASA, JIS and GOST etc. as per customer’s choice and specification.
 

Quality Assurance System

Material Procurement
The raw material is either imported from Austria or Japan or is procured from Powmex Steel Limited set up in collaboration with Boehler Steels Limited, Vienna Austria world leaders in special Steels.

Material Identification
The stored raw materials are identified by color code by applying colors on the face as well as length of stored material.

Shelf Life
The raw material is stored in iron racks. Since the inventory of the material is maximum three months there is no need for any measures for control of shelf life etc. Prior to finishing tools are sand blasted to remove any rusting agents. After grinding and finishing tools are applied rust preventives and are securely packed in polythene bags and cardboard boxes.

Calibration
Periodic Calibration of the measuring instruments and testing equipments is done as per BIS with the help of master gauges and meters or from some outside agencies.

Process Control (Heat Treatment)
The temperature of the heat treatment furnace is being controlled with the help of Digital Temperature indicators and controllers, infrared type pyrometer, optical pyrometer and thermocouples.

Internal Inspection
The inspection of the tool to be produced is being done at every stage of machining by keeping necessary Finishing / Grinding margins and expansion tolerances during heat treatment. After heat treatment the tools are ground to close tolerances as per standard specifications or as per specific requirement of the customer as per drawings etc.

Maintenance of Quality Records
The maintenance of quality records for special as well as standard tools manufactured as per customers drawing and specifications is being maintained by preparing drawings and by keeping a record of the same by giving specific job / reference number to facilitate repeated orders.

 
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